Premium aluminium alloy casting manufacturer? Aluminum die casting process service includes raw casting design with the die casting mold, finish production design involving post-machining and other surface finishing such as electroplating, electrophoresis, painting, anodizing and powder coating. There two kinds of die casting processes available for zinc high pressure die casting. Commonly we cast small zinc die cast products by hot chamber die casting machine, and larger parts by cold chamber die casting machines. Thus before we start zinc die casting design, we will confirmed with customers which kinds of machine he prefers. Except of this issue, the design of zinc die casting is quite the same as that of aluminum die casting. See more information on Aluminum die Casting.
Aluminum die casting benefits : Strong, Lightweight and Resilient Die Cast Aluminum: this die casting process creates an aluminum alloy that is lightweight yet extremely strong and capable of withstanding higher operating temperatures than any other die cast alloy. Additional benefits of die casting aluminum are that it is extremely resistant to corrosion, has excellent electrical and thermal conductivity and is fully recyclable and reusable in production. It also has outstanding EMI and RFI shielding properties.
Our Aluminium die casting shop launched its CNC machining division in 2004 in response to customer requests for finished parts. Since its inception, CNC has progressed from doing basic drill and tap operations to performing high precision machining and assembly work. CNC and NC machining division utilizes a work cell concept that involves high-speed flexible machining equipment and highly trained personnel. All necessary machining and assembly operations are performed so that when a part or subassembly leaves our facility it is ready to install.
There are two main types of sand used for molding. “Green sand” is a mixture of silica sand, clay, moisture and other additives. The “air set” method uses dry sand bonded to materials other than clay, using a fast curing adhesive. When these are used, they are collectively called “air set” sand castings to distinguish these from “green sand” castings. Two types of molding sand are natural bonded (bank sand) and synthetic (lake sand), which is generally preferred due to its more consistent composition.
Aluminum die casting process: requires the cold chamber process, the method of transfer to the chamber is manually ladling the molten metal into the shot chamber from where a hydraulic powered plunger will push the molten aluminum into the die. The injection time is the time required for the molten metal to fill all parts of the cavity. This is usually a very short time to prevent the molten aluminum from solidifying too early, before having filled the mold. For the cold chamber process machine, the injection time also includes the time it takes to manually ladle the molten aluminum into the chamber. See more information at https://www.aludiecasting.com/.